Permashutter Ltd

Civil / Construction

Project Info

Key Points

  • Internal marketing and production meetings
  • Concept hand sketch and CAD concepts
  • Fully engineered solutions for rotational moulding
  • FEA (Finite Element Analysis)
  • On-site installations and tests
  • 3D Printed scale models
  • Liaising with manufacturers in UK

Project Summary

Launching products within the civil engineering market can be very challenging in terms of market acceptance and providing something truly innovative. Steve Willis the company’s founder had just such an idea that was not only new but able to be patented. A headwall is a standard civil industry product that is traditionally manufactured using wooden shuttering and takes as long as 15 days to construct. This new concept reduces this time to less than 3 hours with reduced costs as well!


We were able to turn the product concept into a working manufactured solution using the latest in 3D CAD utilising finite element data to maximize the products strength during filling. The final product was a large rotational moulding with interchangeable collars to allow various sizes of pipes to be used.

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